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MIM Custom Manufacturing

Precision Metal Injection Molding

High-Volume Precision Parts — From Grams to Mass Production

Quick Capability Overview

Molding Process

Metal Injection Molding (MIM)

Available Materials

304L, 316L, 17-4PH, 440C, Fe-Ni alloy, copper alloy, titanium alloy, cobalt-chromium alloy, pure nickel Ni200, etc.

Max. Product Size

160mm × 160mm × 65mm

Product Weight

0.1g – 700g

Dimensional Accuracy

±0.02mm – ±0.1mm

System Certifications

ISO9001, RoHS, REACH, MSDS, GJB 9001C

Production and Testing Equipment

1. Production Equipment: 4 internal mixing machines, 10 hydraulic injection molding machines, 5 electric molding machines, 7 degreasing furnaces, 5 sintering furnaces, 4 sandblasting machines, and 2 magnetic polishing machines.

Internal mixing workshop
Injection molding workshop
Degreasing workshop
Sintering workshop
Sandblasting workshop
Polishing workshop

Process Flow:

01
Batching
02
Internal Mixing
03
Injection Molding
04
Debinding
05
Sintering
06
Shaping
07
Inspection
08
Qualification
09
Packaging
10
Warehousing

 

Quality Inspection Instruments:

Electron Microscope/EM-30AX, Direct Reading Spectrometer/Thermo Fisher 8860, Laser Particle Size Analyzer/BT-9300ST, Hall Effect Flow Meter, Eltek ONH-P, Tap Density Tester/BT-1000, Salt Spray Chamber YWX-150, Leeb Hardness Tester

Direct-reading spectrometer
Thermo Fisher 8860
Electron microscope/
EM-30AX
Laser particle size analyzer/
BT-9300ST
Elter ONH-P
Tap density meter/BT-1000
Salt spray chamber
YWX-150
Leeb Hardness Tester
Hall flow meter
MIM Products Scope
1. Hardware Structural Components

Hooks, brackets, mounting bases, mounting plates

Transmission gears, gear sets, planetary gears, double gears

Long racks, short racks, precision rack assemblies

Bushings, bushings, lock cylinders, fasteners, irregularly shaped structural components

 

2. 3C Electronic Components

Mobile phone SIM card trays, card sleeves, card slot assemblies

Shielding components, conductive springs, connectors, sensor structural components

Middle frame components, small structural components, liquid filling caps, seals

 

3. Watch and Clock Components

Watch cases, watch frames, watch buckles, watch crowns, watch case backs

Internal precision structural components and decorative parts for watches

 

4. Daily Necessities / Hand Tools

Nail clipper bodies, nail clipper accessories

Diagonal pliers, needle-nose pliers, scissor structural components

Scissor bushings, handle accessories, beauty tool structural components

 

5. Medical / Industrial Components

Surgical instrument components, minimally invasive instrument structural components

Small module gears, miniature shafts, pump bodies / valve assemblies

 

 

Detailed Capabilities

 

1. Molding Process

Metal Injection Molding (MIM) mixes metal powder with a binder to form a feedstock, which is then injection molded, catalytically debinded, and vacuum sintered to obtain high-density, high-precision, and complex-shaped metal structural parts. It is particularly suitable for small-part, high-volume, highly complex, and highly consistent products.

 

2. Available Materials

 

Stainless Steel Series

304L, 316L, 17-4PH, 440C, G19 High-Strength Steel

Iron-Nickel Soft Magnetic Alloy

FeNi8, FeNi30, FeNi50

Copper Alloy

Pure Copper, Cu20, Cu40

Titanium Alloy

TC4 (Ti-6Al-4V)

Cobalt-Chromium Alloy

F75

Pure Nickel and Special Alloys

Ni200 (N6/N02200)

 

3. Key Indicators for Powder and Feed

 

Particle Size Distribution

D10=2-6 μm, D50=8-12 μm, D90=18-25 μm

Tap Density

4.5-5.0 g/cm³

Sintering Shrinkage

15%-18%

Sintering Density

96%–98.5%

 

Post-Processing and Quality Inspection

 

1. Post-Processing Capabilities

Vacuum Sintering, Hydrogen Sintering, Argon Sintering

CNC Fine finishing, internal hole grinding, tapping

Polishing, sandblasting, passivation

17-4PH age hardening (H900)

 

2. Quality and Testing Capabilities

Full-process quality inspection: IQC (Incoming Quality Control) / IPQC (In-process Quality Control) / FQC (Final Quality Control)

Dimensional inspection: Coordinate measuring machine, 2.5D projector, height gauge

Performance testing: Density, hardness, tensile strength, salt spray test

Composition analysis: Spectrometer, carbon-sulfur analyzer, oxygen-nitrogen-hydrogen analyzer

Microscopic analysis: SEM (Scanning Electron Microscope), laser particle size analyzer

 

Packaging, Storage and Transportation
 

1. Packaging Requirements

25kg plastic drum + double-layer inner bag, bag opening tightly sealed

Drum body clean, dust-free, and free from deformation

Weight error: ±0.02kg/drum

2. Storage Conditions

Indoor ventilated and dry storage

Temperature: -10℃~49℃, humidity ≤60%

Recommended for use within one year; reseal immediately after opening

3. Transportation method: Primarily by road transport; customized transportation solutions can be provided according to customer needs.

 

Contact Me Here With Any Other Questions

Contact our experts and we can take care of all your formwork needs from scratch.

Let us help you with your project.

Responsible Person

Responsible Person

Person In Charge:

Meng Weihua, +86 150 3207 1231

Contact Us

Contact Us

Tel.: +86 0311 8289 8906 / +86 150 3207 1231

E-mail: jyzczz@hbjyjt.com

Fax: 0311-82898906

Address: Jingye Industrial Park, Nandian Town, Pingshan County, Shijiazhuang City, Hebei Province, China

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